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Modernisation of steam production at Manufacture Royale d’Aubusson - Ateliers Pinton

Clayton de France

Modernization

Textile industry

High-end manufacturing

Founded in 1751, the Manufacture Royale d’Aubusson is part of French industrial history as one of the manufacturers recognized by royal authority to structure and develop national craftsmanship. Initially known for its Savonnerie carpets, it gradually specialized in the production of carpets, stair runners, and high-end custom-made flooring.

Today, Ateliers Pinton continues this heritage as the last French manufacturer to use the so-called “Wilton” technique. Originating from traditional craftsmanship and enriched by the contribution of weavers who came from England after the era of the Edict of Nantes, this method has evolved to meet modern requirements while preserving its artisanal foundations.

The manufacturer now supplies major players in the luxury hospitality sector, as well as the aerospace, railway, and maritime industries, in addition to prestigious institutions. These markets impose high standards in terms of quality, compliance, and safety, where reliable industrial steam solutions play a key role.

An outdated steam installation

In this demanding context, the site was faced with a major technical issue: a firetube boiler that had become unsuitable and presented risks. This situation directly impacted steam production, which is essential in the manufacturing process.

The latexing line, essential to the finalization of the products, was particularly affected. Difficulties in ensuring stable operating conditions put pressure on production continuity and the expected quality.

Implementation of a suitable steam solution

To secure operations, a CLAYTON CSMG 30 steam generator was installed, combined with a water treatment skid. This configuration ensures both reliable steam production and strict control of water quality, a key factor for the overall performance of the installation.

The choice of this solution is based on characteristics suited to the site’s industrial constraints: ease of use, fast start-up, and a high level of safety.

The equipment replacement was completed within a short timeframe, in line with the defined schedule, enabling a rapid return to operation.

Training and team adoption

During commissioning, operators received support from a Clayton specialist. This training covered both the operation of the steam generator and best practices related to water treatment.

This step ensures proper use of the installation, taking into account performance, safety, and sustainability.

Operational benefits observed

The commissioning of the Clayton CSMG 30 steam generator now ensures a continuous supply to the latexing line, contributing to the consistency of finishing operations. In addition to the observed energy savings, the fast start-up of this new equipment provides greater flexibility and improves customer service levels.

Operators highlight a tangible improvement in operating conditions:
« It changes everything. »

Mr. Ludovic Auchet, site director, states:

This perfectly meets our needs. The implementation of the Clayton generator is the first step in a series of upcoming investments for Ateliers Pinton.

A project supporting exceptional expertise

This modernization is part of a broader approach aimed at securing industrial processes while supporting internationally recognized expertise. The integration of a high-performance steam solution, combined with controlled water treatment and team training, helps meet the requirements of the most demanding markets.

This project illustrates the ability to combine industrial heritage, technical innovation, and modern requirements within an exceptional manufacturing environment.

Discover our solutions and products

Fired steam generators

The high-powered Clayton Steam Generator is the world’s most compact, efficient, responsive and safest means of producing high quality steam. The basic design concept combines staggering advantages for today’s customer’s challenges.

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Steam Master (CSM)

Clayton’s Steam Master-Class Units are built for small to medium applications, using the latest in-house technology available and even more.

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Electrical Steam Generators

With an electrical steam generator, there is no need to have a fossil fuel connection and therefore no need of a chimney. Our electrical steam generators are heated by stainless steel heating elements with a unique forced circulation technology.

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CO2 Energy Efficient

Clayton is a global manufacturer of industrial steam solutions. European production and engineering have been carried out since 1961 in Bornem, Belgium, where Clayton of Belgium serves as the EMEA headquarters and main production hub for Europe, the Middle East, and Africa. The global headquarters of the Clayton Group is located in California, with additional production facilities in Mexico and Europe, and subsidiaries in France, Germany, the Netherlands, Spain, and the United Kingdom.

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Animal Feed Beverages Breweries Chemical Industry Distillery Food Industry Marine & Offshore Oil & Gas Paper Industry Pharmaceutical Industry Power Plants Textile Industry

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Maintenance Agreements Water treatment Commissioning Spare Parts Training Retrofits WAP Water Analysing Package Remote Monitoring RENTAL - SAAS Steam As A Service

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CO2 Energy Efficient

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Modernisation of steam production at Manufacture Royale d’Aubusson - Ateliers Pinton

An outdated steam installation