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Electrical Steam Generator

Electrical Steam Generator

With an electrical steam generator, there is no need to have a fossil fuel connection and therefore no need of a chimney. Our electrical steam generators are heated by stainless steel heating elements with a unique forced circulation technology. The heating elements are controlled by solid state relays that can easily handle fluctuating loads and are maintenance friendly.  

Our system is made modular to easily extend or to combine with hybrid systems or heat pumps. Heating element combinations starting from 50 kw can be extended unlimitedly. The advantages of an electrical steam generator include:

  • Low maintenance
  • No emissions
  • Fully modulating
  • Modular design
  • High quality steam
  • Quick start-up (5 minutes from cold)
  • Compact
  • Safe
  • Unique design

 

 

Key Features

High Power Factor

Power factor of 1, reducing energy cost by up to 25% by minimizing reactive power.

High Efficiency

The V-models are designed to be 99.6% efficient.

Rapid Startup

The system ensures a quick startup time within 5 mins**, made possible by its low water content and forced circulation principle.

Highest Quality Steam

Delivers 99% dry steam even under fluctuating load conditions.

Fully Modulating

Stepless modulation between 0% - 100%

Precision Control

The system offers precise control over steam production, which is crucial for applications requiring consistent steam quality and pressure.

Low Maintenance

The unique design reduces the need for frequent maintenance compared to other electrical steam boilers. Offering the lowest steam flux.

Clayton Smart Control (included)

For Hybrid systems energy source selection is done automatically based on own renewable energy production.

Reliability

The double heater configuration provides 50% redundancy for enhanced reliability.

Available models

 

ModelV-5V-10V-15V-20V-30V-45V-60V-75V-90V-120V-150V-180V-210V-240
Horsepower [BHP]51015203045607590120150180210240
Power [kW]5010015020030045060075090012001500180021002400
F&A flow rate [kg/h]*801592393194787179571196143519132392287033483827

For operating pressures up to 25 barg.

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What happens during a power outage or pressure drop?

Arrow iconFAQ

Clayton steam systems are designed to always keep safety first. If there’s a power outage or sudden pressure drop, the system automatically shuts down in a safe state so no unsafe conditions can develop.

For extra reliability, the controls can be supported by a battery or UPS (uninterruptible power supply), which keeps the safety and monitoring systems live until power is restored. Once normal power returns, the unit can be restarted quickly and easily.

This way, you can be confident that your system is always protected, even in unexpected situations.

The Race Toward Zero Emissions

The Race Toward Zero Emissions

Across the globe, industrial companies are intensifying their efforts to decarbonize operations and move toward ambitious net-zero objectives. Industrial heat, much of it generated through steam, accounts for a significant share of total energy consumption and related emissions. As regulatory pressure grows and sustainability targets become more tangible, the way steam is produced is increasingly under scrutiny.

Electrification powered by renewable energy is often promoted as the most direct route to decarbonization. However, practical constraints such as cost volatility, grid limitations, and operational reliability make a full transition challenging for many facilities. In this context, hybrid steam generation emerges as a pragmatic and flexible solution.

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The best industriäl steam generator for:

Precision heating for optimal efficiency

Precision heating for optimal efficiency

The combination of innovative technology and precise control makes the Clayton Electric Steam Generator a reliable and efficient solution for industrial steam needs.

The Clayton Electric Steam Generator not only provides emission-free steam but can also be configured for unattended operation. With the optional Water Preparation Package and Auto Monitoring Package, it can run for up to 168 hours without human intervention, making it a truly autonomous and cost-effective solution.

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MAKING STEAM IS SIMPLE. MAKING STEAM WITH MAXIMUM EFFICIENCY IS CLAYTON'S SPECIALITY.

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