Steam boilers for industrial applications

A steam boiler can be considered an umbrella term for a variety of machines that produce steam. A steam boiler, also called a flame tube boiler or fire tube boiler, is a machine that produces steam by heating water. In traditional steam boilers, a huge amount of water and steel is heated to generate steam. Heating the water in the steam boiler is very time-consuming and also not inherently safe.

Unlike a traditional steam boiler, a Clayton steam generator, also known as a water tube boiler, generates the same amount of steam by heating a much smaller amount of water and steel. Clayton steam generators operate on the counterflow principle, where heat and water meet each other to produce steam. Thus, water is pumped into a heating coil at the top and high-pressure steam is released at the bottom of the coil. This is technically the most efficient way to produce steam.

Unlike a traditional steam boiler, a Clayton steam generator has the following advantages:

• High efficiency
• Safe
• High quality steam
• Fast response time
• Start-up in 5 minutes
• Low blowdown losses
• Automatic operation
• Unmanned operation
• Limited maintenance
• Small footprint
• Cold standby
• Lowest TCO

Want to learn more about Clayton's innovative steam systems? View all our steam solutions here.

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For more than two decades, Clayton has delivered consistent, dry high-pressure steam to a nuclear pump testing facility in Glasgow, using three E-604 units operating up to 100 barg, with instant start-up (<20 min) and full flexibility under highly variable loads. Thanks to their reliability, efficiency and safety, this remains one of the world’s most demanding test environments.

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